Case Studies

IVD Device - Medical Injection Molding Prototype

Prototype Injection Molding for Critical Function Testing

March 19, 2024

The Challenge Our customer was developing an In Vitro Diagnostic (IVD) cartridge that required assembling a valving component to the cartridge to control fluidic flow for the assay. Standard means for assembling these types of valves into disposable IVD cartridges includes fasteners, ultrasonic welding, laser welding, heat staking and other secondary processes. The goal for this customer was to design a valve retaining feature that could assemble the valve to the cartridge by simply snapping the components together. The Collaboration Once the part was designed, the customer came to us to mold prototypes to prove out the concept. If standard

Micro Molding Requiring Material Specification And Simulation

January 3, 2022

A client approached us because they had not received acceptable parts with other prototype molding vendors. Issues included accuracy and surface finish of the 0.013” wide “teeth” features. We have extensive experience with micro-molding and molded similarly challenging features in the past, so we quoted mold fabrication and molding. There were three keys to success on this project: material selection, molding simulation and mold fabrication

Dana Taylor

2024-01-17

If you're in need of a molding prototype shop, Dylann and Jimmy at Protoshop are sure to not only meet but exceed your expectations. Their team demonstrates remarkable responsiveness and proactiveness, contributing to an exceptionally efficient overall process. The speed at which they deliver top-notch work is truly impressive. Protoshop's commitment to customer satisfaction is apparent in their flexibility and willingness to closely collaborate with clients to address specific needs. An exemplary instance of this was their accommodation of our request to have our customer onsite for part evaluation and mold changes while we were present. What sets Protoshop apart is not solely their technical proficiency but also their dedication to providing valuable insights and design advice. Their expertise extends beyond standard projects, showcasing proficiency in handling complex components for diverse applications, be it over-molded sealing parts or flexible components. In conclusion, if you're on the lookout for a reliable and efficient partner for your manufacturing and molding requirements, I wholeheartedly recommend Protoshop. Their combination of expertise, responsiveness, and commitment to customer satisfaction makes them an exceptional choice for a variety of projects.

Brittany Mason

2023-06-06

I have worked with Photoshop on several mold designs over the past year. From the moment I reached out to them with an inquiry, they were prompt in their communication and eager to assist me. I have greatly appreciated and benefited from their extensive expertise and prompt feedback. They consistently offering valuable suggestions and insights that ultimately saved us money in the overall design. As for the quality of work they provided, Dylann and her team have always come through. If any issues do arise, they have been quick to offer solutions and kept us up to date throughout the whole process. If you're looking for a reliable partner for your plastics molding needs, I would check them out.

Stacie Depner

2022-10-18

Having worked with Dylann and Jimmy prior to Protoshop, I knew the immense level of expertise they have for this business and it proved to carry through. They are honest straight shooters that will help guide you and find the best solution for your molds. We needed a mild that could be versatile and allow us to easily change out one side of the design. Dylann helped us come up with an approach that will allow us to continuously iteration the design without having to make a whole new mold every time.

Chad Follmar

2022-08-23

Dylann and team are wonderful to work with. On multiple programs, they have delivered quality product in a matter of days. The design for moldability support is unparalled to ensure your part is ready to order.

Garrett Garner

2022-06-15

We work regularly with Protoshop on a variety of complex components for various projects. They are an excellent company to work with providing a vast history of experience to help their clients optimize designs. We have worked with them on microfluidic chips with small feature sizes, over molded sealing parts and flexible parts. They have experience working with many materials including Topas (COC), polycarbonate, TPE, PE, and PP. I would highly recommend reaching out on your next project. The team is very responsive to design changes as well as delivering to tight timelines. They also offer design advice and best practices which have helped expedite design iterations.

Steven Soeder

2022-06-13

Great experience with Protoshop. Dylann is extremely responsive and great to work with. Very fast turn-around. Worked with us on our order to get what we needed. I was able to drop ship 3d printed parts from another vendor to Protoshop to have them match-fit and incorporated into our tooling. I will be back again.

Wendell Woidyla

2022-05-31

Dylann at Protoshop is excellent to work with: highly responsive and proactive. This is possibly the fastest, high-quality work I have ever witnessed. 1 week...from payment (start) to delivery (after CTQ measurements at Protoshop), we had 100 test samples of a component we intend to use in high volume manufacturing. Thank you for the tremendous work! I would highly recommend Protoshop, and will plan to use Protoshop services in the future.